Barry-Wehmiller Network
Back to Top
Engineering Solutions
Process Engineering

Process Systems Engineering

Design and Engineering Offerings for the Oil & Gas, Water and other process industries

Engineering managers and the head of operations from companies from Process Equipment manufacturing, Engineering-Procurement-Construction (EPC) contracting, and Engineering and Fabrication often face challenges in:

  • Process Engineering 
  • Process module layouts, plant and skid piping layouts using PDMS/PDS/CADWorx/SolidWorks
  • Design and detailed engineering of pressure vessels and heat exchangers
  • Pipe stress analysis, pipe support design and piping isometrics with BOM
  • Design of steel structures for process skid modules and pipe racks
  • Electrical and instrumentation design including panel design, DCS and PLC design

We cater to the following industries:

  • Oil & Gas 
  • Water and Waste Water Treatment
  • Power Industries
  • Chemicals and other process industries
  • Energy solutions

From equipment design to major plant layouts, our team of expert engineers along with our best practices successfully resolve your complex engineering detailing and plant modeling issues. 

Our Offerings:

Process Engineering Support

  • Process Simulation Studies
  • Oil and Water Separation studies (2&3 Phase)
  • Crude Desalting
  • Gas Dehydration, Sweetening and Dew Pointing
  • Fuel Gas Treatment
  • Produced Water Treatment
  • Generation of PFD and P&IDs
  • Heat & Mass Balance studies
  • Hydraulic studies 
  • CFD Analysis 
  • Oil Removal and Recovery 
  • Package R.O. Plants for Sea Water and Waste Water 
  • Industrial Water Treatment Systems: D.M. / R.O. / Softening 

Piping & Packaging Engineering

  • Piping flexibility and stress analysis
  • Plant and skid layouts
  • 3-D modeling and clash detection
  • Piping Isometrics & BOM

Mechanical and Manufacturing Engineering

  • Design and Engineering to ASME Sec. VIII Div. 1 & 2, PD5500, EN13445,API 650 / 620 & TEMA
  • Detailed manufacturing drawings for pressure vessels, columns, tanks and heat exchangers
  • Thermal design of heat transfer equipment (HTRI)
  • Finite Element Analysis (FEA)​

Civil & Structural Engineering

  • Stress analysis of structures using FEA
  • Design of process modules, skids and pipe racks (STAAD.Pro) for American and European codes
  • Detailed structural models and drawings (TEKLA)
  • Design of pre-engineered buildings (PEB)
  • Equipment foundations and RCC tanks

Electrical Engineering

  • Panel design
  • Low and medium voltage power distribution panels
  • Power Distribution System (SLD)
  • MCC panel GA & Layout
  • Cable trench & tray drawings
  • Transformer, bus bar and cable sizing
  • ETAP analysis, electrical load list
  • Earthing and lighting calculations
  • Detailed BoM​

Instrumentation & Safety Instrumentation Engineering

  • Instrumentation
  • Instrument IO list
  • Process hookup and logic drawings
  • Instrument loop diagram
  • Cause and effect matrix
  • Interface termination drawing
  • Fire and gas detectors location & Layout

Safety

  • SIL audit and reporting
  • SIL instrumentation selection, configuration and implementation​

Controls & Automation Engineering

Our pipeline system solutions comprise of SCADA, RTUs and field instruments for the control of valve stations, and metering stations by linking the RTUs with a SCADA control room.

We offer cost benefit solutions to Oil & Gas businesses as well as to the Water and Waste Water plant controls industry.

Our offerings:

  • System design documentation
  • DCS /PLC/HMI/SCADA programming
  • Interlock logic implementation
  • Rockwell/Siemens/GE/ABB/Emerson Platforms
  • Value added software tools for SCADA systems
  • PLC/HMI standardization
Detailed 3D skid modelling
FEA analysis and Fatigue analysis